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positronic industries www.connectpositronic.com ip65 - rated ? ip65 environmental rating ? cable, panel and pc mount options ? solid machined contacts ? unique twist-lock mechanism circular connectors professional-quality king cobra rugged & economical circular connector systems
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com 6 1 positronic believes the data contained herein to be reliable. since the technical information is given free of charge, the user employs such information at his own discretion and risk. positronic assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. unless otherwise speci?ed, dimensional tolerances are: 1) male contact mating diameters : 0.03 [0.001] 2) contact termination diameters : 0.08 [0.003] 3) all other diameters : 0.13 [0.005] 4) all other dimensions : 0.38 [0.015] dimensions are in millimeters [inches]. all dimensions are subject to change. kc316: three (3) size 16 power contacts female cable connector typical part number: kc820f20je typical connector assembly male panel mounted connector typical part number: kc820m2pe0 jam nut gasket male connector twist lock female connector hood boot gripper kc820: eight (8) size 20 signal contacts connector versions features : ? circular twist-lock connectors with competitive pricing! ? d ust and water ingress protection to ip65 per iec 60529 . ? high reliability power and signal solid machined contacts. ? high mating cycle life and vibration-resistant capabilities! connector features catalog a-004 rev. nc positronic industries, inc www.connectpositronic.com www.positronicasia.com kc1222: twelve (12) size 22 removable signal contacts
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com 5 2 materials and finishes insulator: glass-filled nylon, ul 94v-0. contacts: precision machined copper alloy with gold over nickel plate. electrical characteristics contact current ratings size 16 contacts: 20.0 amperes. size 20 contacts: 7.5 amperes. size 22 contacts: 3.0 amperes. initial contact resistance per iec 512-2, test 2b. size 16 contacts: 0.003 ohms, maximum. size 20/22 contacts: 0.005 ohms, maximum. insulator resistance per iec 512-2, test 3a. insulator: 5 g ohms, minimum. proof voltage size 16 contacts: 1300 v r.m.s. size 20/22 contacts: 1000 v r.m.s. working voltage size 16 contacts: 433 v r.m.s. size 20/22 contacts: 333 v r.m.s. climatic characteristics working temperature: -55c to +125c dust and water ip65 per iec 60529 in mated ingress protecton: condition (when jacketed cable is used). degree of protection is dust-tight (no ingress of dust) and protected against water projected in jets from any direction. technical characteristics temperature rise curve and contact performance temperature rise curve tested per iec 512-3, test 5a 1000 cycle contact performance contact resistance - during cycle testing and humidity conditioning. contact resistance tested per iec 512-2, test 2b. above curves developed separately using (a) kc316 connectors and 16 awg wires, and (b) kc820 connectors and 20 awg wires. all contacts under load. humidity conditioning per eia-364-31b, method ii (condition a) after 250, 500 and 1000 mating cycles. above curves developed separately using (a) kc316 connectors , and (b) kc820 connectors. temperature rise (c) mating cycle rated current (amps) contact resistance (ohms) mechanical characteristics polarization: provided in insulator design. removable contacts: insert contact in rear face of insulator; release from front face of insulator. size 22 female contacts feature open entry 500 cycles design and closed entry 1000 cycles minimum design options. fixed contacts: size 16 female contacts feature closed entry 1000 cycles minimum design . (consult factory for higher cycle options.) size 20 female contacts feature open entry 500 cycles design. ( consult factory for closed entry options.) contact retention in insulator: size 16 contacts: 45 n [10 lbs.] minimum . size 20/22 contacts: 27 n [6 lbs.] minimum . coupling system: twist lock. shock and vibration: pending. (consult factory) recognized ul certi?cation in process. consult factory for tv recognition. technical information
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com 4 outline dimensions 3 male connector suggested pcb hole sizes and mounting screw: suggested ?a = ?2.03 [0.080] holes for size 16 contact termination holes. (version 316). suggested ?b = ?1.14 [0.045] holes for size 20 contact termination holes. (version 820). suggested ?c = ?2.000.08 [0.0790.003] holes for use with push-on fasteners. suggested ?c = ?2.54 [0.100] holes for mounting connector with screws. screws ordered separately. screw part number 4546-7-1-16 for pcb thickness between 1.00 mm [0.039 inch] and 2.50 mm [0.098 inch]. (consult factory for other pcb thickness requirements.) straight pcb mount (available in m ale connectors only) specify code m3 in step 2 female connector male connector typical part number: kc820m200 specify code m2 in step 2 solder cup contacts available in versions kc316 and kc820 only female connector typical part number: kc820f200 specify code f2 in step 2 pcb mount contact dimensions and pcb hole patterns straight and right angle (90) pcb mount male connectors right angle (90) pcb mount ( available in m ale connectors only) specify code m4 in step 2 version 316 version 820 version 316 version 820 version ?d kc316 1.40 mm [0.055 inch] kc820 1.19 mm [0.047 inch] connector dim ension s and pc b hole patterns note: contact factory for availability of female pcb mount versions.
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com contact/ terminal panel mounting options available in male connectors only front panel mount typical part number: kc316m2p0 specify code p in step 3 jam nut supplied factory installed to connector. (see ordering information - code p in step 3) material : jam nut: nylon, ul 94v-0. female connector screw plastic shroud 4 3 panel mount connectors, accessories and screw termination version rear panel mount typical part number: kc820m2pr0 screws, nuts and washers supplied seperately. panel jam nut nut panel screw panel cutout for front panel mount maximum thickness 2.00 mm [0.079 inch] panel cutout for rear panel mount maximum thickness 2.00 mm [0.079 inch] accessories alignment bar supplied factory installed on all right angle (90) pcb mount connectors with 4 screws. materials and finish: alignment bar : nylon, ul 94v-0. screw: steel with zinc plate. alignment bar installed on connector see page 3 for mounting hole details. spacers supplied factory installed to connector with 4 screws. specify code s in step 3 materials and finish: spacer : nylon, ul 94v-0. screw: steel with zinc plate spacers with push-on fasteners supplied factory installed to connector. specify code s6 in step 3 materials and finishes: push-on fastener: copper alloy with tin plate. spacer : nylon, ul 94v-0. screw: steel with zinc plate. dust cover consult factory for availability. screw termination connector note: screw termination accomodates maximum wire size awg 18 [1.0 mm 2 ]. typical part number: kc316f700 specify code f7 in step 2. available in version kc316 female connector only. materials and finish: terminal and screw: copper alloy with tin plate plastic shroud : nylon, ul 94v-0. (s crew s and n uts s hown for reference only) detail of push-on fastener installed in spacer.
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com mc422n male female wire size ?a ?b contact contact awg [mm 2 ] mc422n fc422n4 fc422n2 22 [0.3] - 24 [0.25] 0.89 [0.035] 1.42 [0.056] male front panel mount connector typical part number: kc820m2pe0 (consult factory for rear panel mount ip65 applica tions.) materials: hood and gripper: nylon, ul 94v-0. boot and gasket: nitrile. o-ring: silicon. note: hood desi gn can acco mmodate jacketed cable diameters between 4.00mm [0.157 inch ] and 7. 00mm [0.27 6 inch]. * for ip65 version only gasket* male connector panel jam nut female cable connector typical part number: kc316f20je female connector twist lock gripper hood o-ring boot* female cable connector typical part number: kc820f20j male front panel mount connector typical part number: kc316m2p0 materials: hood and gripper: nylon, ul 94v-0. o-ring: silicon. note: hood desi gn can acco mmodate jacketed cable diameters between 4.00mm [0.157 inch ] and 7. 00mm [0.27 6 inch]. female connector twist lock gripper hood o-ring male connector panel jam nut fc422n4 (open entry) fc422n2 (closed entry) please use correct wire size and it should be smaller than ?a of the contact (consult factory for solder style removable contacts.) detail of ip65 version connectors and hood detail of non-ip65 version connectors and hood removable crimp contacts for version kc1222 recommended tools for crimp contacts contact extraction tool cycle-controlled step adjustable hand crimp tool contact insertion tool shown for reference only shown for reference only shown for reference only 5 2 environmental features, hoods, contacts and tools contact size contact extraction tool contact insertion tool hand crimp tool semi-automatic crimp machine size 22 9081-3 9099-1 9507-0 with 9502-12 positioner (male contacts) 9507-0 with 9502-23 positioner (female contacts) 9550-1
king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com 6 step 1 2 3 4 5 6 example kc820 f2 0 je /aa - xxx step 5: rohs compliance options /aa : compliance per eu directive 2002/95/ec (rohs) note : if rohs legislation is not required, this step will not be used. step 6 - special options consult factory. step 1: connector version kc820 : king cobra series - eight (8) size 20 contacts step 2: connector gender and type of contacts m2 : male panel mount, solder cup, ?xed contacts. m3 : male straight pcb mount, solder. m4 : male right angle (90) pcb mount, solder. f2 : female cable connector, solder cup, ?xed contacts. ( select 0 in step 3 ) step 4: hoods 0 : none. j : hood with gripper, non - ip65 je : hood with gripper and boot , ip65 . step 3: mounting styles 0 : none. s : spacer for straight pcb mount connectors. s6 : spacer with push-on fastener for straight pcb mount connectors. n : push-on fastener for use with alignment bar and right angle (90) pcb mount connectors. p : front panel mount male connectors with jam nut, non - ip65 . pe : front panel mount male connectors with jam nut and gasket, ip65. pr : rear panel mount male connectors, non - ip65 . pre : rear panel mount male connectors with gasket, ip65. 1 king cobra version 316 step 1 2 3 4 5 6 example kc316 m2 pe je /aa - xxx step 5: rohs compliance options /aa : compliance per eu directive 2002/95/ec (rohs) note : if rohs legislation is not required, this step will not be used. step 6 - special options consult factory. ordering information - code numbering system specify complete connector by following step 1 through step 4 king cobra version 820 king cobra version 1222 step 1: connector version kc316 : king cobra series - three (3) size 16 contacts step 2: connector gender and type of contacts m2 : male panel mount, solder cup, ?xed contacts. m3 : male straight pcb mount, solder. m4 : male right angle (90) pcb mount, solder. f2 : female cable connector, solder cup, ?xed contacts. ( select 0 in step 3 ) f7 : female cable connector , screw termination. supplied with contacts. ( select 0 in step 3 ) note : consult factory for other connector versions. step 4: hoods 0 : none. j : hood with gripper, non - ip65 . je : hood with gripper and boot , ip65 . step 3: mounting styles 0 : none. s : spacer for straight pcb mount connectors. s6 : spacer with push-on fastener for straight pcb mount connectors. n : push-on fastener for use with alignment bar and right angle (90) pcb mount connectors. p : front panel mount male connectors with jam nut, non - ip65 . pe : front panel mount male connectors with jam nut and gasket, ip65. pr : rear panel mount male connectors, non - ip65 . pre : rear panel mount male connectors with gasket, ip65. step 1 2 3 4 5 6 example kc1222 m1 p j /aa - xxx step 5: rohs compliance options /aa : compliance per eu directive 2002/95/ec (rohs) note : if rohs legislation is not required, this step will not be used. step 6 - special options consult factory. step 1: connector version kc1222 : king cobra series - twelve (12) size 22 contacts step 2: connector gender and type of contacts m1 : male panel mount, removable crimp contacts. f1 : female cable connector , removable crimp contacts. ( select 0 in step 3 ) note: contacts ordered separately. step 4: hoods 0 : none. j : hood with gripper, non - ip65 je : hood with gripper and boot , ip65 . step 3: mounting styles 0 : none. p : front panel mount male connectors with jam nut, non - ip65 . pe : front panel mount male connectors with jam nut and gasket, ip65. pr : rear panel mount male connectors, non - ip65 . pre : rear panel mount male connectors with gasket, ip65.
asia / pacific sales offices s ingapore factory, sale s and engineering of?ce s ingapore + 65 6842 1 419 singapore @connectpositronic.com japan +813 5812 7720 japan@connectpositronic.com south korea +82 31 909 8047 korea@connectpositronic.com india +91 20 2439 4810 india@connectpositronic.com taiwan +886 2 2937 8775 taiwan@connectpositronic.com china +86 755 2643 7578 shanghai +86 21 5078 2096 shanghai@connectpositronic.com shenzhen +86 755 2643 7578 shenzhen@connectpositronic.com malaysia +60 4 644 9688 new zealand +64 3 358 5154 newzealand @connectpositronic.com australia +61 2 4362 3293 australia @connectpositronic.com north american sales offices united states, spring?eld, missouri factory and sales of?ce 800 641 4054 puerto rico sales of?ce 787 841 0920 mexico sales of?ce 800 872 7674 canada sales of?ce 800 327 8272 e uropean sales offices f rance, auch factory and sales 33 (0) 5 6263 4491 northern france sales of?ce 33 (0) 1 4588 1388 southern franc e sales of?ce 33 (0) 4 6772 8028 italy sales of?ce 39 (0) 2 5411 6106 germany sales of?ce 49 (0) 23 5163 4739 europe & middle east technical agents: austria, benelux, denmark, finland, greec e , united kingdom, ireland, scotland, slovenia, spa in, sweden, switzerland, israel and turkey positronic industries, inc 423 n campbell avenue, p o box 8247, spring?eld, mo 65801, usa telephone: 1 417 866 2322 fax: 1 417 866 4115 email: info@connectpositronic.com positronic industries, sa zone industrielle est, 46 route dengachies, f32020, auch cedex 9, france telephone: 33 05 62 63 44 91 telecopieur: 33 (0) 5 62 63 51 17 email: contact@connectpositronic.com positronic asi a pte ltd 3014a ubi road 1 # 07-01 singapore 408703 telephone: 65 6842 1419 fax: 65 6842 1421 email: singapore@connectpositronic.com www.connectpositronic.com king cobra rugged & economical circular connector systems positronic industries www.connectpositronic.com
baby king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com baby king cobra materials and finishes insulator: glass-filled nylon, ul 94v-0. contacts: precision machined copper alloy with gold over nickel plate. o ring: silicon, ul 94v-0 electrical characteristics contact current ratings size 20 contacts: 7.5 amperes nominal. initial contact resistance per iec 512-2, test 2b. size 20 contacts: 0.005 ohms, maximum. insulator resistance per iec 512-2, test 3a. insulator: 5 g ohms, minimum. proof voltage size 20 contacts: 1000 v r.m.s. working voltage size 20 contacts: 250 v r.m.s. climatic characteristics working temperature: -55c to +125c dust and water ingress: ip65 with overmolded assembles (consult factory for details) mechanical characteristics polarization: provided by insulator. fixed contacts: size 20 female contacts feature open entry 500 cycles design. contact retention in insulator: size 20 contacts: 27 n [6 lbs.] minimum. locking system: threaded or twist locking shroud ul : file e220614 bkc320: three (3) size 20 contacts bkc620: six (6) size 20 contacts catalog number : a-012 connector versions technical characteristics 1 1 www.connectpositronic.com miniature, economical & rugged circular connector systems
baby king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com 1 ?16.00 [?0.630 ] 1 ?16.00 [?0.630 ] 1 ?14.56 [?0.573 ] 1 ?14.56 [?0.573 ] 1 ?16.80 [?0.661 ] ?16.80 [?0.661 ] 1 outline dimensions threaded locking system twist locking system cable cable cable cable male connector male connector female connector female connector flange mount flange mount flange mount flange mount 16.5 8 [0.653] 7.50 [0.295] 1 m14 x 1. 0 14.0 0 [0.551] 1 m14 x 1. 0 14.0 0 [0.551] 18.6 8 [0.735] 10.7 0 [0.421] 18.3 3 [0.722] 18.6 8 [0.735] 1.75 [0.069] 16.5 8 [0.653] 1.75 [0.069] 18.6 8 [0.735] 15.5 4 [0.612] 11.0 0 [0.433] typ. 19.5 4 [0.769] 11.0 0 [0.433]typ. 18.6 0 [0.732] 11.0 0 [0.433] typ. 19.5 4 [0.769] 11.0 0 [0.433] typ. 1.75 [0.069] 15.5 4 [0.612] 11.0 0 [0.433] typ. 1.75 [0.069] 19.5 4 [0.769] 11.0 0 [0.433] typ. 9.40 [0.370] across flats 9.40 [0.370] across flats 9.40 [0.370] across flats 9.40 [0.370] across flats 9.40 [0.370] across flats 9.40 [0.370] across flats 2 above dimensions are same for both bkc320 and bkc620 versions.
baby king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com dust cover solder cup contacts / accessories accessories solder cup contacts male connector typical part number: bkc620m2t10 female connector typical part number: bkc620f2t20 typical part number: bkc620m2tw10 specify code m2tw in step 2 specify code f2tw in step 2 * applicable for bkc620 only. ** applicable for bkc620 and bkc320. typical part number: bkc620f2tw30 panel* * m2 csk screw* flange panel* * 5.75 +0.0 0 -0.10 [ 0.22 6 +0.000 -0.004 ] ?12.25 +0.1 0 -0.00 [ ?0.482 +0.004 -0.000 ] flange 4.90 +0.0 0 -0.10 [ 0.19 3 +0.000 -0.004 ] ?11.00 +0.1 0 -0.00 [ ?0.433 +0.004 -0.000 ] 14.8 5 [0.585 ] 4x?2.20 [?0.087 ] ?14.40 [?0.567 ] panel mounting option panel cutout connector with hood male or female rear panel mount stepped jam nut stepped jam nut front panel mount front mount (jam nut) twist lock cutout typical part number: typical part number: bkc320m2t1ft bkc620m2t1pf bkc320m2tw1pf bkc620m2tw1pf *screw and nut shown for reference only. **panel thickness 1.50 [0.059] max only. bkc320m2tw1p bkc620m2tw1p bkc320m2t1p bkc620m2t1p threaded lock cutout connector with flange rear mount cutout for threaded lock or twist lock materials: hood & clamp: nylon, ul 94v-0. screws: steel with zinc plate. materials: screws and nuts: steel with zinc plate. materials: dust cover: glass-filled nylon, ul 94v-0. cable note: hood design can accomodate jacketed cable ? between 4.50mm [0.177] to 6.00mm [0.236] ordering part numbers: (female dust cover part number) 5132-19-1 l=100[3.937] 5132-19-2 l=35[1.378] for male dust cover, please consult factory. the above part numbers to be ordered separately. ?1.1 9 [0.047]* * solder cup 5.00 [0.197] * 3.50 [0.138]* * 5.00 [0.197] * 3.00 [0.118]* * 5.00 [0.197] * 3.00 [0.118]* * ?1.1 9 [0.047]* * solder cup 4.50 [0.177] * 2.90 [0.114]* * 39.88 [1.570 ] 14.0 0 [0.551] panel mount nylon rope length l jacketed cable 3 unless otherwise specifed, dimensional tolerances are: 1) male contact mating diameters : 0.03 [0.001] 2) contact termination diameters : 0.08 [0.003] 3) all other diameters : 0.13 [0.005] 4) all other dimensions : 0.38 [0.015] for overmolded bkc series cable assembles. please contact sales. dimensions are in millimeters [inches]. all dimensions are subject to change.
baby king cobra circular connectors positronic industries, inc www.connectpositronic.com www.positronicasia.com step 4: environmental compliance option /aa : compliance per eu directive 2002/95/ec (rohs) example: bkc620m2t2p/aa. note : if rohs legislation is not required, this step will not be used. example: bkc620m2t2p. step 6 - special options consult factory for special options. step 1: connector version baby king cobra series - bkc620 : six (6) size 20 contacts. bkc320 : three (3) size 20 contacts. step 2: connector gender and type of contacts m2t1 : threaded male, solder cup, fxed contacts. (supplied without threaded locking shroud) f2t1 : threaded female, solder cup, fxed contacts. (supplied without threaded locking shroud) m2t2 : threaded male, solder cup, fxed contacts. (supplied with threaded locking shroud) f2t2 : threaded female, solder cup, fxed contacts. (supplied with threaded locking shroud) (m2t1 mates only with f2t2 or f2t1.) (f2t1 mates only with m2t2 or m2t1.) m2tw1 : twist male, solder cup, fxed contacts. (supplied without twist locking shroud) f2tw1 : twist female, solder cup, fxed contacts (supplied without twist locking shroud) m2tw3 : twist male, solder cup, fxed contacts. (supplied with twist locking shroud) f2tw3 : twist female, solder cup, fxed contacts. (supplied with twist locking shroud) (m2tw1 mates only with f2tw3 or f2tw1.) (f2tw1 mates only with m2tw3 or m2tw1.) step 3: mounting styles and hood 0 : none. p : panel mount with jam nut and without fange. (available in front mount version only) pf : panel mount with flange and without jam nut. (available in rear mount version only) j : hood. step 1 2 3 4 5 example bkc620 f2t1 pf /aa - xxx connector ordering information specify complete connector by following step 1 through step 5. typical connector assembly & ordering information positronic industries, inc. 423 n campbell ave, po box 8247 springfeld, mo 65801, usa telephone (417) 866-2322 fax (417) 866-4115 toll free (800) 641-4054 info@connectpositronic.com positronic industries, s.a.s. zone industrielle dengachies 46 route dengachies france 32020 auch cedex 9 telephone 33 (0) 5 6263 4491 fax 33 (0) 5 6263 5117 contact@connectpositronic.com positronic asia pte ltd. blk 3014a ubi road 1 #07-01 singapore 408703 telephone 65 6842 1419 fax 65 6842 1421 singapore@connectpositronic.com typical connector assembly threaded locking system jam nut front panel mount female connector male connector threaded locking shroud clamping screws cable clamp hood o ring positronic believes the data contained herein to be reliable. since the technical information is given free of charge, the user employs such information at his own discretion and risk. positronic assumes no responsibility for results obtained or damages incurred from use of such information in whole or in part. above views applicable for both bkc620 and bkc320 versions. m2t1 m2tw1 m2t2 m2tw3 f2t1 f2tw 1 f2t2 f2tw 3

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